China High Precision Automatic Mechanical Robot Arm for Capsule Detection Device supplier

Solution Description

Large precision automatic mechanical robotic arm for Capsule detection device
 

Solution description:

one. Multi-tasking design : Built-in push with ball screw and CZPT rail U- references , in addition to delivering precision linear movement , but also with a versatile accessory. The application of the import multipurpose layout is extremely hassle-free , but also can accomplish high precision linear travel demand from customers .

2. Modest and gentle : U variety rail can be CZPT rail and also can just take the platform framework with substantially to reduced set up Volume, and the finite component approach to design the very best composition , get the best stiffness to weight ratio. Lower torque and minimal inertia smooth positioning workout, can reduce vitality usage.

3.Substantial-precision and large rigidity : according to  the Deformation Analysis of the make contact with situation of the ball by the load of all instructions, that this precision linear module with high accuracy and substantial rigidity qualities . The finite component approach of optimal structural design, to get the ideal stiffness to fat ratio.

4.Effortless to detection and equipped : positioning accuracy , positioning repeatability , strolling parallel degree and starting torque and other functions are effortless to detected .

five.Simple to aid assembly and maintenance :  can assemble full with out skilled expert assembly staff, very good lubrication to Dust-evidence, simple routine maintenance.
 

Solution title linear module Merchandise design TMD6S
Solution type Entire sealed ball screw drive Repeatability Precision ±0.01
Screw Lead 2/5/ten/20mm Pace selection sixteen/41/eighty three/166mm/s
Max Payload Horizontal 30kgVertical 15kg Rated thrust 1225/490/245/85N
Stroke selection 100-800mm Maximum static torque .39N.m
Ball screw C7¢12mm Linear guidebook W42*H9.5mm
Couping seven*6.35mm Push Motor Servo Motor
Motor Place Exposed/Lower Side/Correct Facet/Still left Side Sensor Within/Outdoors/No Sensor
Linear Module Installation Way Horizontal/Vertical/Wall Set up Warranty twelve Months
Shipping and delivery Time 12-15 Days, In accordance to Amount OEM/drawing/remedy Accessible
Product advantage High precision, hefty load, more secure, certified uncooked substance, low value, brief direct time, rapid assemble&disassemble, straightforward servicing
Application equipment Car polisher equipment, steel polishing device, medical equipment, textile machine, meals grabbing machine, laser cutting equipment, 3D printing gadget, labeling device, assembly gear, welding euipment, tests tools, carrying equipment, all the automation tools .

Product pictures: 

Merchandise detailes:

Assortment of software:

It can be utilized in blend with one or a number of axes. It is straightforward to match the needed workpieces in different industries and it gets to be a simple and functional mechanical arm. It is largely utilized in dustfree workshops or specific fields this sort of as electronics and health-related tools, this kind of as film, Depreciation, IC printing, CCD on-line inspection, exact positioning detection of soldering automation equipment, laser in addition(laser chopping/laser marking/laser engraving/laser drilling,etc.) precision assembly, precision device equipment, semiconductor creation tools, place detection, electronic creation products , and 3D printing products and other fields.

Production and testing:

Our  Factory:

 ZheJiang CZPT Precision Engineering Co., Ltd. (named “Tiayo”) positioned in HangZhou, ZheJiang , nearby HangZhou HangZhou International Airport the place operates the second maglev teach in China. Tiayo is a China-dependent organization, set up in 2007, specializing in R&D, creation, marketing, task consultancy of linear actuators and motors, primarily provide the automation market. 

 For over ten years, we emphasis on providing high quality items, exceptional soon after revenue services and entire remedies of automation device. Our effectively-quipped facilities, outstanding high quality management program obtained very good popularity of overseas and domestic customers.

 As for now, our linear actuators have been widely utilized in Computer, Liquid crystal display, PCB, LED, PDP, biotechnology, semiconductor, automotive, optical, foodstuff, medical, power and related industries.

 Tiayo will initiate the 2nd phase of our improvement strategy, “realistic value, effective generation time and lifelong time right after sales provider” is our tenet. We want to meet far more professional company companions to make industrial automation far better jointly.

Our Exhibition:

Tiayo aims to be linear transmission,pneumatic factors & vacuum parts company,meanwile we are a linear module producer. We hope to give a entire remedy for automation sector to make strong future. 

Our Provider:

one. Our items use higher-high quality supplies and undertake experienced processing strategies.
2. The goods of each and every collection are very prosperous. If you don’t see them on the page, remember to make contact with buyer support.
3. Our merchandise provides 2 years guarantee. 
4. We can acknowledge custom-made processing only if you supply drawings.
five. Our quotation is ex-manufacturing unit device cost. Freight wants to be borne by you. Make sure you check with the freight.
six. Below typical situations, the merchandise will be shipped in twenty days.
seven. Our company usually listens to your ideas, if your viewpoints are favorable.

FAQ:

one. Q: Your merchandise appears great, can I get a full product catalog with specification for study?
    A: Sure, pls make contact with our TIAYO product sales team.

2. Q: Can you tell me what is your firm primary business?
    A: Our manufacturing facility mostly manufacture linear modules/actuators/motors, OEM is obtainable .

three. Q: Which popular company use your machines?
    A: There are BUD,Foxconn, LENS Engineering, HUAWEI/Apple/OPPO/Vivo, etc. supply chain producers are our essential account .                                              

four. Q: If so, is it attainable get sample devices before trial buy?
     A: Yes, pls tell your thorough requirements to TIAYO product sales staff, we can modify the 3D drawing, put together 1 or pair of customized sample for you .
   
five. Q: Very good, how long is your direct-time?
    A: 7 working times for sample prepare, twelve-fifteen doing work days for bulk purchase(Validate every monthly bill of worldwide payment need extra 3 working days)

6. Q: Appears excellent, how extended is the warranty period of time of your machines?
    A: 12-months guarantee is presented for our linear modules/actuators/motors, strictly based mostly on revenue deal.

7. Q: Wow, I want to do organization with your organization, what sort of payment terms need to I use ?
    A: Sample buy, trial buy, repeat get, we accept T/T payment, 30% deposit shell out in progress, 70% balance pay out prior to transportation.(L/C payment only offered for selected countries’client)

8. Q: What is the very best cargo way for your items?
    A: For samples, the best shipping way is by means of plane transport(or land transportation),normally takes 1 week transfer to spot airport, for massive quantity, the very best transport way is by way of CZPT ship(or land transport), normally takes 1 thirty day period to spot port. The closest sea port is HangZhou/HangZhou.

nine. Q: Why decide on us?
    A: With a lot more than 11 many years knowledge of linear modules .

 

US $200-800
/ Piece
|
1 Piece

(Min. Order)

###

Application: PC, LCD, PCB,PDP, Biotechnology, Semiconductor,etc
Material: Aluminium
Structure: Full Sealed
Installation: All Automation Machines
Driven Type: Servo Motor
Carrying Capacity: 30kg

###

Customization:

###

Product name linear module Product model TMD6S
Product type Full sealed ball screw drive Repeatability Accuracy ±0.01
Screw Lead 2/5/10/20mm Speed range 16/41/83/166mm/s
Max Payload Horizontal 30kg;Vertical 15kg Rated thrust 1225/490/245/85N
Stroke range 100-800mm Maximum static torque 0.39N.m
Ball screw C7¢12mm Linear guide W42*H9.5mm
Couping 7*6.35mm Drive Motor Servo Motor
Motor Position Exposed/Lower Side/Right Side/Left Side Sensor Inside/Outside/No Sensor
Linear Module Installation Way Horizontal/Vertical/Wall Installation Warranty 12 Months
Delivery Time 12-15 Days, According to Quantity OEM/drawing/solution Available
Product advantage High precision, heavy load, more stable, qualified raw material, low cost, short lead time, quick assemble&disassemble, easy maintenance
Application equipment Car polisher machine, metal polishing machine, medical equipment, textile machine, food grabbing machine, laser cutting machine, 3D printing device, labeling machine, assembly equipment, welding euipment, testing equipment, carrying machine, all the automation equipment .
US $200-800
/ Piece
|
1 Piece

(Min. Order)

###

Application: PC, LCD, PCB,PDP, Biotechnology, Semiconductor,etc
Material: Aluminium
Structure: Full Sealed
Installation: All Automation Machines
Driven Type: Servo Motor
Carrying Capacity: 30kg

###

Customization:

###

Product name linear module Product model TMD6S
Product type Full sealed ball screw drive Repeatability Accuracy ±0.01
Screw Lead 2/5/10/20mm Speed range 16/41/83/166mm/s
Max Payload Horizontal 30kg;Vertical 15kg Rated thrust 1225/490/245/85N
Stroke range 100-800mm Maximum static torque 0.39N.m
Ball screw C7¢12mm Linear guide W42*H9.5mm
Couping 7*6.35mm Drive Motor Servo Motor
Motor Position Exposed/Lower Side/Right Side/Left Side Sensor Inside/Outside/No Sensor
Linear Module Installation Way Horizontal/Vertical/Wall Installation Warranty 12 Months
Delivery Time 12-15 Days, According to Quantity OEM/drawing/solution Available
Product advantage High precision, heavy load, more stable, qualified raw material, low cost, short lead time, quick assemble&disassemble, easy maintenance
Application equipment Car polisher machine, metal polishing machine, medical equipment, textile machine, food grabbing machine, laser cutting machine, 3D printing device, labeling machine, assembly equipment, welding euipment, testing equipment, carrying machine, all the automation equipment .

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
gearbox

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China High Precision Automatic Mechanical Robot Arm for Capsule Detection Device     supplier China High Precision Automatic Mechanical Robot Arm for Capsule Detection Device     supplier
editor by czh2022-12-24

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