Product Description
27kg Brand New Industrial Plastic Injection Molding Paint Robot Arm
When using industrial robots arm, have you ever run into Limited installation position and insufficient space, easy to interfere with manual work?
Product Description
The BR6 series is specially developed for situations with small installation space, high cycle requirements and high cost performance. It is especially suitable for assembly, high-speed handling, rapid stamping, densely arranged drilling centers, loading and unloading, configuration of 3D visual sorting, etc. With a weight of about 50kg, it is a new type of structural robot with a very high cost performance.
Technical Parameters
| Industrial robot | HSR-BR609 | |
| Degree of freedom | 6 | |
| specified load | 9KG | |
| Maximum working radius | 1042mm | |
| Repeatability | ±0.05mm | |
| Range of motion | J1 | ±155° |
| J2 | -178°/-2° | |
| J3 | +141.5°/+398.5° | |
| J4 | ±90° | |
| J5 | ±96.5° | |
| J6 | ±360° | |
| Rated speed | J1 | 222°/s,3.87rad/s |
| J2 | 175°/s,3.05rad/s | |
| J3 | 198°/s,3.45rad/s | |
| J4 | 225°/s,3.92rad/s | |
| J5 | 225°/s,3.92rad/s | |
| J6 | 360°/s,6.28rad/s | |
| Maximum speed | J1 | 300°/s,5.23rad/s |
| J2 | 250°/s,4.36rad/s | |
| J3 | 360°/s,6.28rad/s | |
| J4 | 450°/s,7.85rad/s | |
| J5 | 375°/s,6.54rad/s | |
| J6 | 600°/s,10.46rad/s | |
| Allowable moment of inertia | J6 | 0.15kgm² |
| J5 | 0.23kgm² | |
| J4 | 0.42kgm² | |
| Allowable torque | J6 | 12.7NM |
| J5 | 16.5NM | |
| J4 | 20.4NM | |
| Applicable environment | temperature | 0~45° |
| humidity | 20%~80% | |
| other | Avoid contact with flammable, explosive or corrosive gases and liquids. Keep away from electronic noise sources (plasma). | |
| Cable Length of Instructor | 8metre | |
| Body-cabinet connection length | 3metre | |
| I/Oparameter | Digital:32 inputs, 31 outputs (one for control cabinet fault indicator output) | |
| battery capacity | 2.6kVA | |
| rated power | 2.1kW | |
| Rated voltage | Single phaseAC220V | |
| Rated current | 11.3A | |
| Body protection grade | IP54 | |
| Installation method | Ground installation | |
| Body weight | 48kg | |
| Control cabinet protection grade | IP53 | |
| Control cabinet size | 500(wide)×270(thick)×530(high)-can stand | |
| Control cabinet weight | 38KG | |
parameter map of industrial robot
Our Advantages
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HCNC BR series robot arm |
Other brands’ robot arm |
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Structure |
With its bi-spin structure and the external offset of the 5th and 6th axes, the forearm of Huashu BR robot can rotate inward. The upper and lower arms are retracted to the collinear position, and the rotation from the inside minimizes the inertia |
No internal rotation function. The 5th and 6th axes are internally offset. When rotating from the inside, it will interfere with its position on the second axis |
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Precision |
For BR series robots with the same level of arm length, the repeatability is ±0.06mm, and the average repeatability is ±0.03mm |
Repeatability ±0.1mm |
|
Speed |
Using high-speed servo motors coupled with a small internal rotational motion inertia, BR series is easy to achieve high-speed operation. The maximum speed of joints is 600°/s, TCP maximum linear speed is 2m/s |
The maximum speed of other joints robot is 180°/s, and the maximum speed of TCP is 1m/s. |
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Motion mode |
Have both the external rotation function and internal rotation function, which is an original design. |
Only have the external rotation function |
Application Cases
Case 1 High speed stamping automation line
Handling. It occupies only the area of the base, easily realizing high-speed turning of the workpiece. The standard handling time for 1800mm can reach 5s including cycle and turnover, and the standard handling time can reach 3s without turnover.
Case 2 Sorting in logistics+ 3D Vision
Under the same arm length, the cost is 50% of foreign models, but the speed is faster. The sorting time is as fast as 3.5s with 3D vision operations.
Case 3 Loading and unloading in drilling-tapping center and Lathe
Small space is used and the movement is very flexible. It is specially designed for CNC high-speed drilling center. With the internal rotating structure, it easily realizes the connection or transportation in the event of 600 of spacing with the fastest speed and excellent avoidance.
Case 4 Laptop and Automobile Industry
FAQ
Q1:What’s the material of your industrial robot?
A1:The material of industrial robot is composed by Cast iron and cast aluminum.
Q2: Your robot controller has input/ouput cababilities?
A2:Yes, our robot controller has input/ouput cababilities.
Q3: How to make program for you industrial robot?
A3: There are 2 ways to make program for our robotic arm:
a. For easy travel motion, we can use the handheld teach pendent to make the program. I attach the document of the teach pendent so that you can know more about it.
b. For some complex motion, we can use the offline program software Interobot (developed by Huashu Robot), which can simulate the motion of the robot and make the programming easier.
Q4: What kind of industrial robot you have?
A4: We have industrial robot of 6 series with more than 40 models which can be used for picking up, welding, grinding and polishing, sorting, painting, injection applications, loading and unloading pieces for machine tool, etc.
Q5: What’s the delivery time of you product?
A5: Our annual production capacity is 10,000 sets of robots. The concrete delivery period should be confirmed based on the number of orders.
Q6: Why choose Huashu Robot?
A6: Huashu Robot has more than 1500 technician dedicated in the research and development of its products. The core parts of industrial robot such as robotic controller, robot body, servo motor and servo drive are developed by ourselves, which can help our clients upgrade the system based on customers’needs. Besides of providing the robot, we can also give a complete solution, providing you with one-stop services.
| After-sales Service: | Yes |
|---|---|
| Warranty: | Yes |
| Muscle Size: | 1~11kg |
| Certification: | ISO, CE |
| Control Mode: | Point to Point Control |
| Drive Mode: | Electric |
| Customization: |
Available
| Customized Request |
|---|
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
editor by CX 2023-06-01