Product Description
VEZE SW100 automatic swing door mechanism is 90 degree automatic swing door operator with bearing load max.100kgs. With deluxe and functional design, encoding technology, and multiple connection terminals for different access controll devices, it is much more superior in smooth and stable operation than the traditional models.
VEZE SW100 automatic swing door mechanism functional characteristics:
Double-door synchronous function: With double-door Synchronizer, double doors(master door and slave door) could open and close synchronously. When double opening, open first and close second is the master door, close first and open second is slave door, master door turn K2 down, and slave door turn K2 up. When double-door synchronous function is chosen, sensors and acess control system are connected to master door controller.
Push and go function: No need to push with force, turn K3 up to choose this function.
Safety anti-clip function: The door will go backward when people or moving obstacles approach while closing, which prevents the clamp injury or damage of the door itself
Low power consumption: Advanced brushless motor and gear reducer are integrated in the opener. With power consumption 50W, high efficiency, great torque and low noise, it is quite energy saving and has long lifespan.
Emergency backup battery(UPS): Backup battery can be connected with power management terminal, which will support the door open and close 400 cycles when power failure or the fire broke out
One-key recovery function: The door expert set all parameters for you at any moment with 1 key recovery.
It is designed to meet various market demands for dependability, low noise, and application flexibility, and
suitable for washing room, security door, office door, hospital door, apartment door, etc.
Multiple access control devices(optional):
A. Sensors: Microwave sensor,Infrared sensor, foot sensor, hand sensor, safety beam sensor
B. Password: Password or finger print identification access
C. Card: IC card, RFIC card
D.Button switch: Elbow touch, foot touch and long-distance induction buttons
E: Lock: Manual bolt lock, Magnetic lock, Electronic bolt lock
Features of automatic swing door mechanism
1.Microcomputer technology, push and open function
2. Modular design, maintenance-free construction, easy installation and replacement
3. With intelligence self-protection of overheat and overload, automatically reverse CZPT obstruction during the process of opening and closing, safe and reliable
4. Electromagnetic lock control, ensure safety of the building
5. Intelligent control system with adjustable parameters
6.Advanced brushless motor with lower consumption,energy saving, high efficiency, great torque, low noise and long service life.
7. The door can be connected with remote control, password reader, card reader, microwave sensor, exit switch, fire alarm, etc.
8. Safety beam protects the guest from bumping the door, safe and reliable.
9. Optional backup battery can ensure the normal operation in case of power failure
10. Compatible with all safety devices
11. 24VDC 100W brushless motor, the motor transmission is simple and stable. Adopt worm and gear decelerator, super silence, no abrasion.
12. Adustable opening angle(90º-120º)
Technical specifications of veze automatic swing door mechanism
|
Door style |
Single-leaf |
|
Open angle |
90 degree, max.120 degree |
|
Door width |
Max.1200mm |
|
Door leaf weight |
Max.100kg |
|
Opening time |
3~9s(adjustable) |
|
Closing time |
3~9s(adjustable) |
|
Hold open time |
1-30s(adjustable) |
|
Power supply |
AC110V-AC220V 50Hz-60Hz |
|
Brushless motor |
24VDC 50W |
|
Manual force |
Max. 30N |
|
Operation noise |
≤ 55dB |
|
Ambient temperature |
-20°C~60°C |
Working procedures of automatic swing door mechanism:
Activated by the signals from external control device→unlock→open→buffer action&stop→hold open→close→buffer action&stop→lock
Picture of veze automaticswing door operator(SW100)
Installations:
The comparison between automatic sliding door and automatic swing door:
At present, automatic sliding door has the highest utilization rate, it can be used for various entrances, but the whole system must be specially made as per actual need, and it has certain requirements and restrictions on the installation environment. Automatic swing door opens in the same way as what we use daily, and it can be installed on the basis of existing manually opened swing door, no need to make more changes to retrofit and upgrade itself, especially top-mounted swing door mechanism with the advantage of easy construction. So, it is convenient to install automatic swing door for either new construction project or renovation project. Due to the high requirements for manufacturing process and technical expertise, there are relatively fewer optional brands.
VEZE SW100 automatic swing door mechanism has passed CE and ISO. The swing door opener shall pass 2 million-cycle durability tests to make sure its excellent safety and reliablity. And it has 2 year quality gurantee. During the warranty period, we’ll replace the problemed items with new ones for free.
| Material: | Aluminum Alloy |
|---|---|
| Type: | Swing |
| Open Style: | Swing |
| Opening Type: | With Remote Control |
| Special Function: | Security |
| Color: | Aluminium Color |
| Customization: |
Available
| Customized Request |
|---|
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by CX 2023-11-09